Infrared PET Crystallizer/ Dryer less than 50PPM one step with energy saving
Infrared rotating drum IRD is the ideal alternative in the face of steadily rising energy costs.
The most important components are the radiator module within a horizontal rotating drum, which has an integral, welded, conveyor screw.
a volumetric metering unit, into the integral screw of the rotating drum, distributing it evenly through the dryer.
the drying time depends on the rotational speed of the drum and is adapted precisely to the operational parameters.
At the end of the rotating drum the material falls into the output hopper and can be transferred directly to the next process step.
General description:
Infrared Rotary Drum Crystallizing/Drying Systems are ideal for processors of flake, amorphous pellets and processors of polyester fiber. Crystallize and Dry in a One-Step process in under an hour! They provide continuous processing of PET flake, reducing moisture from over 3500 ppm to less than 50 ppm in about an hour, compared to 5-6 hours for conventional systems.
Features:
- One Step Process
- One Hour From Over 3500 ppm to Less Than 50 ppm
- Energy Savings Up to 45%
- Up to 300% Space Savings
- Quick Change-over and Shutdown Time
- Faster Start-up
- Maintains Critical Resin Properties
One Step Process
The crystallizes and dries up to 80-1000 Kg/hr) in one process.
One Hour From Over 3500 ppm to Less Than 50 ppm
Material is dried to less than 50 ppm in 1 hour - that’s 4-5 times faster than conventional crystallizer systems.
Energy Savings Up to 45%
Infrared lamps provide efficient crystallizing/drying in one hour, drastically reducing energy costs compared to conventional systems.
Up to 300% Space Savings
Due to drastic reduction of “in-process inventory and smaller equipment footprint.
Quick Change-over and Shutdown Time
In-process inventory is only one hour of throughput capacity instead of 5-6 hours of production as with conventional crystallizer systems.
Faster Start-up
More production time results from the minimal in-process inventory.
Maintains Critical Resin Properties
Short exposure to heat help maintain critical properties including IV.
Technical parameter:
| Model | RGP-80 | RGP-100 | RGP-200 | RGP-300 | RGP-500 | RGP-1000 |
| Output(kg/h) | 80 | 100 | 200 | 300 | 500 | 1000 |
| Drying time(mins) | 15-20 | 15-20 | 15-20 | 15-20 | 15-20 | 15-20 |
| Electric consumption(kw) | 9 | 13.5 | 22.5 | 27 | 36 | 72 |
| Final moisture(ppm) | 100-200 | 100-200 | 100-200 | 100-200 | 100-200 | 100-200 |
| Running performance: | Crystallization and drying at same time |
| Control system: | PLC control. Siemens touch screen |
| Temperature control: | User can adjust the temperature between 0 and 500 degree according to real using situation. And there is temperature sensor which is imported from Germany to detect the temperature. |
picture only for reference:
Product Tags:
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13.5 Kw PET Crystallizer Dryer 80-1000 Kg/Hr Conveyor Screw 15-20 Mins Drying Images
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